Advanced Cylinder Honing Technology by JAIN PRECISION TOOLS
To support the rapidly growing motorcycle engine rebuilding and remanufacturing industry, JAIN PRECISION TOOLS has developed a specialized high-performance honing system engineered exclusively for two-wheeler engine applications.
Designed after extensive analysis of real-world engine reconditioning challenges, our advanced honing solutions provide superior bore correction, optimized cross-hatch finish, and exceptional dimensional control for motorcycle cylinder blocks and liners.
The JPT Motorcycle Honing System combines superabrasive technology, high-rigidity tool construction, and precision expansion control to deliver professional-grade honing performance at highly economical operating cost.
Precision Honing for Motorcycle Engine Rebuilding
Our honing tools are equipped with:
- Four precision expanding abrasive stone holders
- Diamond & CBN superabrasive technology
- Fine adjustment expansion mechanism
- Self-aligning honing geometry
- High rigidity body construction
- Optimized lubrication flow system
The system is designed for efficient correction of worn cylinder bores while maintaining excellent surface finish and dimensional accuracy.
High Stock Removal Efficiency
Optimized abrasive structure allows rapid and controlled material removal during cylinder restoration.
Precision Bore Correction
Effectively corrects:
- Ovality
- Taper
- Surface wear
- Bore distortion
- Minor alignment issues
Controlled Surface Finish
Produces accurate cross-hatch patterns and roughness values essential for:
- Piston ring seating
- Oil retention
- Reduced friction
- Improved engine performance
Fine Expansion Adjustment
Precision expander screw mechanism enables:
- Micron-level diameter adjustment
- Uniform stone pressure
- Stable honing operation
Self-Alignment Capability
Special tool design compensates for minor spindle or setup misalignment during operation.
Reduced Honing Oil Consumption
Advanced lubrication design provides up to approximately 70% reduction in honing oil consumption compared to conventional systems.
| Parameter | Specification |
|---|---|
| Tool Type | Motorcycle Engine Honing Tool |
| Abrasive Type | Diamond / CBN |
| Expansion System | Mechanical Precision Expansion |
| Stone Configuration | Four-Shoe Expanding System |
| Bore Application | Motorcycle Cylinder Blocks & Liners |
| Surface Finish | Controlled Cross-Hatch Finish |
| Machine Compatibility | Universal Honing Machines |
| Lubrication Compatibility | Oil & Coolant Honing Systems |
JPT BRUNIMAX – 1
Expansion Capacity
Ø 49 to 76 mm
Standard Accessories
| Shoe Type | Working Range |
|---|---|
| Shoes 1A | Ø 49 – 58 mm |
| Shoes 1B | Ø 58 – 67 mm |
| Shoes 1C | Ø 67 – 76 mm |
Suitable for Honing of:
- Motorcycle Engine Cylinders
- Scooter Engine Blocks
- Racing Motorcycle Engines
- Two-Wheeler Cylinder Liners
- Small Utility Engines
- Aluminium Cylinder Blocks
- Cast Iron Liners
- Replated Cylinder Bores
Diamond Honing Stones
Ideal for:
- Aluminium Cylinder Blocks
- Nikasil Coated Cylinders
- Composite Bore Surfaces
- Non-Ferrous Engine Components
CBN Honing Stones
Ideal for:
- Cast Iron Liners
- Hardened Sleeves
- Steel Cylinder Components
- Ferrous Engine Parts
- Improved engine compression
- Better piston ring seating
- Enhanced lubrication retention
- Reduced engine oil consumption
- Faster engine rebuilding process
- Superior bore geometry accuracy
- Lower operational cost
- Longer honing stone life
- Stable machining performance
- Increased workshop productivity
Our honing system produces optimized cross-hatch geometry essential for:
- Proper oil film retention
- Faster ring bedding
- Reduced friction
- Improved thermal stability
- Extended engine life
- Motorcycle Engine Rebuilding Workshops
- Automotive Remanufacturing Industry
- Racing Engine Builders
- Two-Wheeler Service Centers
- Cylinder Reconditioning Facilities
- Performance Engine Workshops
The JPT Honing System is compatible with:
- Portable Honing Machines
- Vertical Honing Machines
- Horizontal Honing Machines
- Manual & Semi-Automatic Honing Systems
We manufacture customized honing tools and stone assemblies as per:
- Bore diameter
- Engine type
- Surface finish requirement
- Production volume
- Machine specifications
Special Options Available
- Customized Stone Specifications
- Special Expansion Range
- High Production Assemblies
- Fine Finish Honing Systems
- Heavy-Duty Tool Bodies
Advanced Superabrasive Technology
Precision-engineered diamond and CBN honing systems developed for modern engine rebuilding requirements.
High Productivity
Fast stock removal combined with excellent bore accuracy and repeatability.
Cost-Effective Operation
Reduced oil consumption, longer stone life, and lower tooling cost per component.
Technical Expertise
Extensive experience in honing technology and superabrasive tooling solutions.
Precision Honing Solutions for Modern Motorcycle Engine Rebuilding
JAIN PRECISION TOOLS delivers advanced honing systems designed to restore engine performance, improve bore geometry, and achieve high-quality surface finishes for professional motorcycle engine remanufacturing applications.
