Vitrified CBN Wheels for Camshaft & Crankshaft

High-Performance Precision Grinding Solutions by JAIN PRECISION TOOLS

Advanced Superabrasive Technology for High-Speed Production Grinding

JAIN PRECISION TOOLS manufactures premium-quality Vitrified Bond CBN Grinding Wheels designed for high-precision grinding of hardened ferrous materials. Our vitrified CBN wheels combine the cutting efficiency of Cubic Boron Nitride (CBN) with the porosity, rigidity, and coolant permeability of advanced vitrified bond systems, delivering exceptional productivity, dimensional control, and surface finish.

These wheels are extensively used in automotive, bearing, aerospace, tool manufacturing, hydraulic, and precision engineering industries where consistent quality and high production rates are critical.

A Vitrified Bond CBN Wheel consists of high-performance CBN abrasive grains held within a ceramic-vitrified bond matrix. The open porous structure allows excellent coolant penetration, lower grinding temperatures, reduced grinding forces, and superior wheel self-sharpening characteristics.

Key Advantages

• Higher Material Removal Rates
• Superior Profile Retention
• Excellent Surface Finish
• Reduced Grinding Burn
• Longer Wheel Life
• Lower Dressing Frequency
• Consistent Component Quality
• High-Speed Grinding Capability
• Excellent Dimensional Stability

Cubic Boron Nitride (CBN) is the second hardest material after diamond and is specifically designed for grinding hardened ferrous materials.

Suitable Materials

• Hardened Steel (45–70 HRC)
• Bearing Steel
• Tool Steel
• High-Speed Steel (HSS)
• Die Steel
• Alloy Steel
• Powder Metallurgy Components
• Induction Hardened Parts
• Case Hardened Components
• Chilled Cast Iron

Standard Vitrified Bond

Applications:

• Cylindrical Grinding
• Internal Grinding
• Surface Grinding

Features:

• Excellent profile retention
• Consistent cutting action
• Long wheel life

High Porosity Vitrified Bond

Applications:

• High-Speed Grinding
• Automotive Production Lines

Features:

• Improved coolant flow
• Lower grinding temperature
• Reduced grinding burn

High-Strength Vitrified Bond

Applications:

• Camshaft Grinding
• Crankshaft Grinding
• Heavy Stock Removal

Features:

• Increased wheel rigidity
• Higher material removal capability

Micro-Crystalline Bond Systems

Applications:

• Precision Finishing
• Bearing Components

Features:

• Exceptional surface finish
• Improved wheel sharpness
• Stable grinding performance

Custom grit combinations available based on application requirements.

Straight Wheels (Type 1)

Applications:

• Cylindrical Grinding
• Surface Grinding

Cup Wheels (Type 6 & Type 11)

Applications:

• Tool Grinding
• Surface Grinding

Dish Wheels

Applications:

• Cutter Grinding
• Profile Grinding

Segment Wheels

Applications:

• Large Surface Grinding Machines

Profile Wheels

Applications:

• Camshaft Grinding
• Crankshaft Grinding
• Thread Grinding
• Gear Grinding

Custom Form Wheels

Manufactured as per customer drawings and grinding requirements.

Our Vitrified Bond CBN Wheels are suitable for:

Cylindrical Grinding Machines

• Studer
• Schaudt
• Tschudin
• Toyoda
• Micromatic Grinding Technologies

Internal Grinding Machines

• Studer
• Danobat
• Junker

Camshaft Grinding Machines

• Junker
• Landis

Crankshaft Grinding Machines

• Landis
• Junker

Gear Grinding Machines

• Reishauer
• Kapp Niles
• Gleason

Tool Grinding Machines

• Walter
• ANCA
• Rollomatic

Automotive Industry

Engine Components

• Camshafts
• Crankshafts
• Valve Components
• Transmission Shafts
• Fuel Injection Components

Transmission Parts

• Gears
• Synchronizer Rings
• Bearing Seats

Bearing Industry

• Inner Rings
• Outer Rings
• Rollers
• Bearing Raceways

Aerospace Industry

• Turbine Shafts
• Landing Gear Components
• Precision Bearing Assemblies

Tool Manufacturing

• HSS Cutting Tools
• Reamers
• Broaches
• Tool Holders

Hydraulic Industry

• Pump Shafts
• Valve Components
• Servo Components

Proper dressing is essential to maintain wheel sharpness, profile accuracy, and grinding performance.

Dressing Tools Recommended

Rotary Diamond Dressers

• Single Point Rotary Dressers
• Form Rotary Dressers
• Full Profile Rotary Dressers

Stationary Diamond Dressers

• Single Point Diamond Dressers
• Multi-Point Diamond Dressers
• Blade Type Dressers

Parameters vary depending on wheel specification, machine rigidity, coolant system, and application.

For optimum grinding performance:

• High-Pressure Coolant Systems
• Filtered Grinding Oil
• Synthetic Coolants
• Emulsion Coolants (where applicable)

Proper coolant delivery significantly improves wheel life and surface finish quality.

At JAIN PRECISION TOOLS, we combine advanced superabrasive technology, precision manufacturing, and application engineering expertise to provide world-class vitrified CBN grinding solutions.

Our Expertise Includes

• Vitrified Bond CBN Wheels
• Vitrified Bond Diamond Wheels
• Hybrid Bond Grinding Wheels
• Resin Bond Diamond & CBN Wheels
• Electroplated Diamond & CBN Wheels
• Rotary Diamond Dressers
• Custom Profile Grinding Wheels
• Complete Grinding Process Optimization

JAIN PRECISION TOOLS

Precision Engineered Vitrified Bond CBN Grinding Wheels for High-Speed Grinding, Maximum Productivity, Superior Surface Finish, and Micron-Level Accuracy.

"Engineered for Performance. Built for Precision. Trusted by Industry."